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January 2026 – Henniker, UK.

Henniker Plasma announces the launch of CoatX®, an advanced plasma-coating technology designed to deliver permanent, nano-scale functional coatings that transform surface performance without altering the underlying material.

CoatX® provides stable, scalable and environmentally friendly surface engineering, enabling permanent surface modification for research, production and high-performance applications.

With CoatX® , we’re giving customers the ability to tailor surface behaviour with a new level of surface control in surface engineering” said Terry, Managing Director at Henniker Plasma. “The technology allows us to deliver stable, covalently bonded coatings at the nano scale, opening up new possibilities for next-generation devices and advanced materials.”


How CoatX® Works

CoatX® uses controlled plasma-assisted polymerisation, introducing monomer species into the plasma to create uniform, nano-scale polymer layers. These coatings are:

  • Permanent and chemically bonded.
  • Extremely thin, preserving pore size, airflow and mechanical properties.
  • Compatible with polymers, metals, glass, textiles and 3D materials.

The result is a surface with tailored functional behaviour - including hydrophobicity, hydrophilicity, low friction or custom chemical functionality.


Capabilities at a Glance

Transforming Surface Performance at Nano Scale

CoatX® delivers stable, scalable and environmentally friendly plasma-coating processes that modify only the topmost surface layer. These ultra-thin coatings remain colourless, odourless and permanently bonded, ensuring predictable performance and long-lasting functionality.


The Technology Supports Three Core Capability Platforms:

PFAS-Free Surface Free Energy (SFE) Modification

Permanent control of surface energy via:

 CoatX Logo SFE Icons 

    • Hydrophobic - Liquid repellent surfaces
    • Permanently wettable surfaces

Bio-Functional Surfaces:

 CoatX Logo Covabind Icons Enables reagent-free covalent bonding of biomolecules, supporting biomedical, diagnostic and microfluidic applications.

Low-Friction Coating:

CoatX Logo Lubril Icons Creates smooth, ultra-low-friction surfaces for medical devices and performance components.


Click here to download the press release

If you’re replacing PFAS-based approaches or need controlled wetting without changing the bulk material, contact us to discuss suitability and next steps.

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See what our customers have to say

Vivid Dx Blue and transparent logo

"In 2024, we needed a plasma cleaner for rapid prototyping and PDMS microfluidic bonding. Henniker Plasma quickly identified the right system and provided practical PDMS bonding guidance. The system was delivered within 8 days, enabling us to start R&D earlier than planned. Same-day technical support and protocols have greatly accelerated our research."

Aaron Teo - Vivid Dx

Vivid Dx

"The technical team at Henniker are very knowledgeable and supportive and always approachable. I have found it a pleasure to work with them."

Simon Baxter - BAE Systems, MAI

BAE

"Henniker guided us to choose the most suitable plasma unit for our application, ensured an accelerated delivery time & guided us through the very easy setup. We obtained quality results with their unit within minutes of setup & consistent results thereafter. The support they have provided has been rapid and helpful."

Dr Ravi Desai - Making Lab, Francis Crick Institute

Francis Crick Institute

"Henniker provided our team with excellent service during the course of our work together, the plasma cleaner arrived quickly and was installed with ease, giving us visible results from the outset and confirming that we made the right decision in choosing a local UK manufacturer."

Dr Panagiotis Manesiotis BSc MRSC - Queen’s University Belfast

Queens Uni Belfast

"Our customers and operations demand reliability at every level and were a key factor in our decision to choose a UK based manufacturer of plasma treatment equipment."

Tom Doak - Trak Microwave

Queens Uni Belfast

"Henniker’s after sales support is first class. They have always been extremely responsive if we have ever had need to call on them."

Steve Rackham - Teledyne

Teledyne

"Henniker’s plasma systems have delivered tangible benefits to us right from day one. The team there are very easy to work with."

Ian Bruce - Coopervision

Coopervision

"Henniker really stood out, both in their product range and technical knowledge. They are a great company to work with."

Karthik Nair - University of Bradford

University of Bradford

"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

Warwick University

"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

TWI

"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

Heriot Watt University
Vivid Dx Blue and transparent logo

"In 2024, we needed a plasma cleaner for rapid prototyping and PDMS microfluidic bonding. Henniker Plasma quickly identified the right system and provided practical PDMS bonding guidance. The system was delivered within 8 days, enabling us to start R&D earlier than planned. Same-day technical support and protocols have greatly accelerated our research."

Aaron Teo - Vivid Dx

Vividdx

"The technical team at Henniker are very knowledgeable and supportive and always approachable. I have found it a pleasure to work with them."

Simon Baxter - BAE Systems, MAI

BAE

"Henniker guided us to choose the most suitable plasma unit for our application, ensured an accelerated delivery time & guided us through the very easy setup. We obtained quality results with their unit within minutes of setup & consistent results thereafter. The support they have provided has been rapid and helpful."

Dr Ravi Desai - Making Lab, Francis Crick Institute

Francis Crick Institute

"Henniker provided our team with excellent service during the course of our work together, the plasma cleaner arrived quickly and was installed with ease, giving us visible results from the outset and confirming that we made the right decision in choosing a local UK manufacturer."

Dr Panagiotis Manesiotis BSc MRSC - Queen’s University Belfast

Queens Uni Belfast

"Our customers and operations demand reliability at every level and were a key factor in our decision to choose a UK based manufacturer of plasma treatment equipment."

Tom Doak - Trak Microwave

Queens Uni Belfast

"Henniker’s after sales support is first class. They have always been extremely responsive if we have ever had need to call on them."

Steve Rackham - Teledyne

Teledyne

"Henniker’s plasma systems have delivered tangible benefits to us right from day one. The team there are very easy to work with."

Ian Bruce - Coopervision

Coopervision

"Henniker really stood out, both in their product range and technical knowledge. They are a great company to work with."

Karthik Nair - University of Bradford

University of Bradford

"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

Warwick University

"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

TWI

"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

Heriot Watt University