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Evaluating Plasma Cleaning with Holey Carbon Grids provides a clear demonstration of the effectiveness of the Henniker HPT-100 plasma cleaner when tested using TEM analysis. This work shows the effectiveness of the plasma treatment capability of the Henniker Plasma cleaner at different times and power levels.

Examination of Effectiveness of Henniker Plasma Cleaner using a Holey Carbon Film by TEM

Plasma Cleaning Method

Henniker HPT-100 Plasma Cleaner with Jeol TEM sample holder adapter.Continuously variable power output from 0-100W and dual digital MFC gas mixing. Samples were introduced via the front feedthrough adapter and cleaned with Ar:O2 95:5 mixture at low power (20W and 50W) in 30sec time steps. Results for accumulated treatment time are presented.

henniker plasma models page TEM cleaner

Fig 1. Henniker Plasma with TEM Adapter.


Preparation and Examination Methods

A holey carbon-coated Cu TEM grid.

The samples were examined in the JEM 2800 (Scanning) Transmission Electron Microscope using the following instrumental conditions: Voltage (kV) 200; C2 aperture (um) 70 and 40;

Bright-field imaging mode using CCD High magnification lattice resolution imaging mode using CCD

Examination of Effectiveness of Henniker Plasma Cleaner using a Holey Carbon Film by TEM - Analysis region henniker tem app noteFig 2&3. Analysis Region 50μm & 2μm

Cleaning progression for selected thinned analysis region showing gradual loss of carbon from the region followed by gradual loss from thicker wall regions.

Examination of Effectiveness of Henniker Plasma Cleaner using a Holey Carbon Film by TEM - Image TEM 3 rgb

Examination of Effectiveness of Henniker Plasma Cleaner using a Holey Carbon Film by TEM - Image TEM 2 rgb


Industry Application

Plasma cleaning of carbon grids is widely applied in materials science, nanotechnology, and medical diagnostics, where high-resolution electron imaging is critical. Ensuring clean, contaminant-free supports is essential for reliable analysis in these fields.


Conclusion

This work shows the effectiveness of the plasma treatment capability of the Henniker Plasma cleaner at different times and power levels. The images taken from an identical location using a finder holey carbon grid showed a gradual loss of carbon from a small thinned area of carbon. First, the thinned carbon was removed (or eaten away). Then the thick walls were observed to lose carbon from the edges.

 Dr Dogan Ozkaya (Johnson Matthey Technology Centre);

“In conclusion, the Henniker HPT plasma cleaner was observed to be suitable for TEM preparation purposes because it offers amazing control over how much carbon is removed from samples. It is suitable for catalyst samples on carbon for hydrocarbon contamination cleaning in the TEM.”


Acknowledgements

We gratefully acknowledge the work of Dr Dogan Ozkaya and the talented Microscopy group members of Johnson Matthey Technology Centre who provided the detailed analyses presented in this note.

Download the application note here

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FAQs

Q: Why plasma clean holey carbon films before TEM?
A: Plasma removes hydrocarbon contaminants, improving image clarity and ensuring uniform electron transparency across the grid.

Q: What system is used for plasma cleaning in this study?
A: The HPT-100 Plasma Cleaner with a JEOL-compatible sample holder was used for precise carbon grid cleaning.

Q: Can plasma treatment damage delicate TEM supports?
A: No. Plasma cleaning is dry, gentle, and safe for thin carbon films, preserving structure while improving surface cleanliness.

 

 

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"Henniker guided us to choose the most suitable plasma unit for our application, ensured an accelerated delivery time & guided us through the very easy setup. We obtained quality results with their unit within minutes of setup & consistent results thereafter. The support they have provided has been rapid and helpful."

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"Henniker provided our team with excellent service during the course of our work together, the plasma cleaner arrived quickly and was installed with ease, giving us visible results from the outset and confirming that we made the right decision in choosing a local UK manufacturer."

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"Our customers and operations demand reliability at every level and were a key factor in our decision to choose a UK based manufacturer of plasma treatment equipment."

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"Henniker’s after sales support is first class. They have always been extremely responsive if we have ever had need to call on them."

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"Henniker’s plasma systems have delivered tangible benefits to us right from day one. The team there are very easy to work with."

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"Henniker really stood out, both in their product range and technical knowledge. They are a great company to work with."

Karthik Nair - University of Bradford

University of Bradford

"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

Warwick University

"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

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"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

Heriot Watt University
Vivid Dx Blue and transparent logo

"In 2024, we needed a plasma cleaner for rapid prototyping and PDMS microfluidic bonding. Henniker Plasma quickly identified the right system and provided practical PDMS bonding guidance. The system was delivered within 8 days, enabling us to start R&D earlier than planned. Same-day technical support and protocols have greatly accelerated our research."

Aaron Teo - Vivid Dx

Vividdx

"The technical team at Henniker are very knowledgeable and supportive and always approachable. I have found it a pleasure to work with them."

Simon Baxter - BAE Systems, MAI

BAE

"Henniker guided us to choose the most suitable plasma unit for our application, ensured an accelerated delivery time & guided us through the very easy setup. We obtained quality results with their unit within minutes of setup & consistent results thereafter. The support they have provided has been rapid and helpful."

Dr Ravi Desai - Making Lab, Francis Crick Institute

Francis Crick Institute

"Henniker provided our team with excellent service during the course of our work together, the plasma cleaner arrived quickly and was installed with ease, giving us visible results from the outset and confirming that we made the right decision in choosing a local UK manufacturer."

Dr Panagiotis Manesiotis BSc MRSC - Queen’s University Belfast

Queens Uni Belfast

"Our customers and operations demand reliability at every level and were a key factor in our decision to choose a UK based manufacturer of plasma treatment equipment."

Tom Doak - Trak Microwave

Queens Uni Belfast

"Henniker’s after sales support is first class. They have always been extremely responsive if we have ever had need to call on them."

Steve Rackham - Teledyne

Teledyne

"Henniker’s plasma systems have delivered tangible benefits to us right from day one. The team there are very easy to work with."

Ian Bruce - Coopervision

Coopervision

"Henniker really stood out, both in their product range and technical knowledge. They are a great company to work with."

Karthik Nair - University of Bradford

University of Bradford

"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

Warwick University

"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

TWI

"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

Heriot Watt University