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Plasma Treatments

Plasma Coatings

Advanced surface engineering with nano-scalefunctional coatings.CoatX® Tech Logo Solo

henniker plasma treatment coatings coatx plasma technology

Transform the Surface

CoatX® is Henniker’s advanced plasma-coating technology, enabling stable, scalable and environmentally friendly processes that create highly controlled surface properties without altering the underlying bulk material properties.

CoatX® enables permanent surface-energy modification, covalent biomolecule binding and ultra-low-friction coatings - supporting research, production and high-performance applications.

CoatX® Capabilities

PFAS Free Surface Free Energy (SFE) Modification

CoatX® SFE produces stable, permanent surface-energy control through:

  • CoatX® SFE Hydrophobic – liquid-repellent surfaces
  • CoatX® SFE Hydrophilic – permanently wettable surfaces

Covalently bonded nano-scale coatings modify only the topmost surface layer, remaining colourless, odourless and extremely thin.

CoatX® Logo SFE


Bio-functional Surfaces
  • CoatX® Covabind enables reagent-free covalent attachment of biomolecules for biomedical, diagnostic and microfluidic applications.


Low-Friction Coatings
  • CoatX® Lubril creates smooth, low friction surfaces suitable for medical devices and high-performance components.


How CoatX® Works

CoatX® uses controlled plasma-assisted polymerisation, where monomer species introduced into the plasma form uniform nano-scale polymer layers that are:

  • Permanent and chemically bonded
  • Extremely thin 
  • Compatible with polymers, metals, glass, textiles and 3D-printed materials

These layers deliver tailored surface properties including hydrophobicity, hydrophilicity or custom chemical functionality.


Why CoatX®?
  • Permanent functional coatings for long-term surface performance
  • Reproducible, monitored and controlled plasma-based processing
  • Environmentally friendly plasma chemistry
  • Modular, scalable configuration for R&D and production
  • Validated processes for hydrophobic, hydrophilic, biomolecule immobilisation and low-friction surfaces


 Applications Include
  • Diagnostics & life sciences
  • Medical devices
  • Textiles & performance fabrics
  • Consumer goods
  • Research and advanced materials
  • Microfluidics and 3D printed components

 

See what our customers have to say

Vivid Dx Blue and transparent logo

"In 2024, we needed a plasma cleaner for rapid prototyping and PDMS microfluidic bonding. Henniker Plasma quickly identified the right system and provided practical PDMS bonding guidance. The system was delivered within 8 days, enabling us to start R&D earlier than planned. Same-day technical support and protocols have greatly accelerated our research."

Aaron Teo - Vivid Dx

Vivid Dx

"The technical team at Henniker are very knowledgeable and supportive and always approachable. I have found it a pleasure to work with them."

Simon Baxter - BAE Systems, MAI

BAE

"Henniker guided us to choose the most suitable plasma unit for our application, ensured an accelerated delivery time & guided us through the very easy setup. We obtained quality results with their unit within minutes of setup & consistent results thereafter. The support they have provided has been rapid and helpful."

Dr Ravi Desai - Making Lab, Francis Crick Institute

Francis Crick Institute

"Henniker provided our team with excellent service during the course of our work together, the plasma cleaner arrived quickly and was installed with ease, giving us visible results from the outset and confirming that we made the right decision in choosing a local UK manufacturer."

Dr Panagiotis Manesiotis BSc MRSC - Queen’s University Belfast

Queens Uni Belfast

"Our customers and operations demand reliability at every level and were a key factor in our decision to choose a UK based manufacturer of plasma treatment equipment."

Tom Doak - Trak Microwave

Queens Uni Belfast

"Henniker’s after sales support is first class. They have always been extremely responsive if we have ever had need to call on them."

Steve Rackham - Teledyne

Teledyne

"Henniker’s plasma systems have delivered tangible benefits to us right from day one. The team there are very easy to work with."

Ian Bruce - Coopervision

Coopervision

"Henniker really stood out, both in their product range and technical knowledge. They are a great company to work with."

Karthik Nair - University of Bradford

University of Bradford

"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

Warwick University

"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

TWI

"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

Heriot Watt University
Vivid Dx Blue and transparent logo

"In 2024, we needed a plasma cleaner for rapid prototyping and PDMS microfluidic bonding. Henniker Plasma quickly identified the right system and provided practical PDMS bonding guidance. The system was delivered within 8 days, enabling us to start R&D earlier than planned. Same-day technical support and protocols have greatly accelerated our research."

Aaron Teo - Vivid Dx

Vividdx

"The technical team at Henniker are very knowledgeable and supportive and always approachable. I have found it a pleasure to work with them."

Simon Baxter - BAE Systems, MAI

BAE

"Henniker guided us to choose the most suitable plasma unit for our application, ensured an accelerated delivery time & guided us through the very easy setup. We obtained quality results with their unit within minutes of setup & consistent results thereafter. The support they have provided has been rapid and helpful."

Dr Ravi Desai - Making Lab, Francis Crick Institute

Francis Crick Institute

"Henniker provided our team with excellent service during the course of our work together, the plasma cleaner arrived quickly and was installed with ease, giving us visible results from the outset and confirming that we made the right decision in choosing a local UK manufacturer."

Dr Panagiotis Manesiotis BSc MRSC - Queen’s University Belfast

Queens Uni Belfast

"Our customers and operations demand reliability at every level and were a key factor in our decision to choose a UK based manufacturer of plasma treatment equipment."

Tom Doak - Trak Microwave

Queens Uni Belfast

"Henniker’s after sales support is first class. They have always been extremely responsive if we have ever had need to call on them."

Steve Rackham - Teledyne

Teledyne

"Henniker’s plasma systems have delivered tangible benefits to us right from day one. The team there are very easy to work with."

Ian Bruce - Coopervision

Coopervision

"Henniker really stood out, both in their product range and technical knowledge. They are a great company to work with."

Karthik Nair - University of Bradford

University of Bradford

"We are very impressed with the ease of use and reliability of our plasma unit and were producing results within minutes of setting it up."

Dr Neil Wilson - Warwick University

Warwick University

"Our collaborative work with the team at Henniker was a very positive experience and one that we look forward to developing further."

Ewen Kellar - TWI

TWI

"Henniker provided a tailored product to match our exact requirements. They are a pleasure to work with."

Dr Will Shu - Heriot Watt University

Heriot Watt University